Manufacturing Update - November 2023 by updatemediagroup

MANUFACTURING PDATE www.manufacturing-update.co.uk

November 2023

Weidmiiller More productivity in your workplace with our THM MultiMark printer Let’s Connect

MultiMark: the smart all-in-one solution In Weidmüller, you have a trusted and reliable partner with years of experience in cable preparation, processing and systemised marking. Our THM thermal transfer printer integrates cutting and perforation tasks into the printing process; it can divide endless materials into arbitrary lengths. The result is a noticeably simpler production of custom cuts with a respective inscription assignment. Using the Mulitmark printer, you reduce the potential sources of error with complete data consistency. You will streamline timeconsuming work processes and increase your productivity.

£995 RRP*

Order 1 THM MultiMark Printer (2599430000) for £995 and you will receive £1400 worth of list price marking materials FREE!

Click here to order your THM MultiMark printer! Weidmüller UK Klippon House, Centurion Court Office Park Meridian Business Park, Leicester, LE19 1TP Tel: +44 1162 823470 Fax:+44 1162 893582 www.weidmuller.co.uk

* This action is limited to 1 printer per customer and valid until 30th September 2021 Terms and Conditions apply

MANUFACTURING UPDATE

MANUFACTURING PDATE www.manufacturing-update.co.uk

November 2023

At the forefront of digital marketing, Manufactuing Update strives to bring its readers the latest in industrial manufacturing, in a format that provides the best usability and ease of use for it’s readers. www.manufacturing-update.co.uk

November 2023

To speak to a member of the team, email: hello@manufacturing-update.co.uk or call 020 805 09659

Independent Pump Training from E-learning Classroom based “Live” webinars Manufacturing PDATE

On-site courses Tailored options For more information call

0121 601 6691

scan code for the training guide or email: training@bpma.org.uk

Linear Motors for the Food and Pharmaceutical Industry Linear motors are ideal for fast and accurate motion in a machine. Linmot, the leading manufacturer of cylindrical linear motors, has made them even more suitable for demanding food and pharmaceutical applications. For these environments, any mechanism needs to have a high protection class and be easy to clean and require little maintenance.

he motors have been developed to be fully sealed and are made in High grade Stainless Steel. The cylindrical design allows the motor to be completely smooth and does not require seals. There are no food or particle traps and they can be fully washed down. This is a big advantage over screw, belt actuators or pneumatic cylinders.

Manufacturing PDATE

The motors are available in Linear modules with protection class IP64S and stainless steel linear modules with protection class IP69 consisting of a linear guide and an integrated LinMot linear motor.

specific advantages, such as simple integration, flexible programmability, dynamics and hygienic design. The motors can be connected to common control platforms in synchronous operati o n or simple point-to-point motion. The advantages of servo technology enable the gentle and dynamic processing of food. With the help of stored motion profiles, frequent product changes can be achieved simply by pressing a button. LinMot linear motors are available in stainless steel with a high protection class, meaning they can be cleaned under high pressure and with caustic cleaning solutions.

Filling in the Pharmaceutical Industry

Food processing with LinMot

Users wishing to combine the advantages of dosing based on flow measurement with those of piston dosing in a rotary filling machine now have clean design LinMot motor options. Using LinMot stainless steel motors, the stroke movement of the filling needles can be mechanically decoupled from the movement of the carousel. Even highly dynamic needle raising applications are possible.

LinMot linear motors have been used in the food industry for years. They score here with industry-

Unlike mechanical lifting curves, electrical direct drives do not exert any destructive forces on the bearing shafts.

Motor series in stainless steel (EN 1.4404/ AISI 316L) for wash down applications. The motors are characterised by their hygienic design and the high motor protection class IP69 according to DIN EN 60529. Perfectly suited for «inplace» cleaning processes like CIP and SIP.

www.quin.co.uk/linmot 4

Manufacturing PDATE

www.quin.co.uk/linmot 5

Fraser Technologies is one-stop-shop for electronics cleaning and soldering There are ever increasing demands from the consumer to make things smaller and more convenient. As a result, electronic devices are becoming smaller with more densely populated printed circuit board (PCBs) assemblies.

n many cases, traditional cleaning methods are not sufficient to achieve the expected standard of cleanliness on these smaller PCBs, so it is critical that considerations are made to accommodate new structures and designs.

Next generation cleaning products KlensTek® cleaning products, developed by Fraser Technologies, deliver superior, environmentally friendly electronics cleaning solutions for a wide range of requirements and applications. They offer outstanding cleaning power; are gentle on components; non-flammable in ambient air temperatures and pressure conditions; and are environmentally friendly.

Manufacturing PDATE

Fraser Technologies also offers the Koki soldering range of products, including PCB assembly materials, leaded and unleaded solder pastes, solder wires, liquid fluxes for both wave and selective soldering, tack fluxes for repair and rework and SMT adhesives.

Best in class cleaning equipment Fraser Technologies is the UK supplier of the SlimLine PLW 6011 &

PLW 6111 machines from Miele. The single chamber aqueous cleaning systems offer a flexible chamber space, allowing a wide range of components to be cleaned quickly at the same time within a small, 65cmwide footprint. With a smart load system, flexible and intelligent controls, a highly efficient cleaning process, and a wide range of load carriers and accessories, the machines also allow for visual monitoring of the chamber via a glass window with internal lighting. Especially effective for flux removal from electronic PCB assemblies, they are well-suited for many other specialist cleaning applications as well. Fraser Technologies has been supplying electronics cleaning solutions for over 50 years and is a trusted partner. The company has achieved such expertise in the field, it developed its own chemistries in order to provide the best possible outcomes for customers. With an extensive range of products, Fraser Technologies work with their customers to identify the best solution for nearly every cleaning application imaginable.

CLICK HERE for more info.

Discover the new easy way to control CIP processes.

For more efﬁcient cleaning and higher system availability

RANTY AR

years if m p r o d

The new compact conductivity sensors LDL100 and LDL200 from ifm impress with their fast and precise media differentiation. This helps you to control CIP processes efﬁciently and to increase the availability of your system. The new LDLs are also simple to commission: They are ready for use out-of-the-box and transmit the conductivity and temperature of the medium via a single M12 connection - digitally and loss-free thanks to IO-Link. As there is no additional evaluation unit required, you also save system costs. So easy, so good. ifm – close to you!

Go ifmonline ifm.com/ uk

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Zone 0 and NRTL for Class 1, Division 1 3 measuring modes for levels of corrosion, various materials and through-coat measurements Manual Measurement Mode allows gates and gain to be configured to suit your application Live A-Scans aid visual measurement verification Live B-scans for quick, cross-sectional representation Advanced data logging for easy reporting and analysis

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eco OWER AC

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www.ecopacpower.co.uk DIN RAIL POWER SUPPLY

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CALL OUR EXPERT TEAM TODAY!

+44 (0) 1844 204420 Email us at info@ecopacpower.co.uk

Ecopac (UK) Power Ltd, Unit 4, Ridgeway, Crendon Industrial Area, Long Crendon, Bucks, HP18 9BF

HRS takes just FIVE days to complete heat exchanger conversion project More than 40-years’ experience, combined with great teamwork, paid off earlier this year when HRS Heat Exchangers met an extremely tight deadline to convert an existing heat exchanger for a key client. The project involved a standard BEM-type heat exchanger which needed converting to make it suitable for high pressure chemical use. The unit had to be collected from the client’s site, 1,300 km away from the HRS factory in Murcia, Spain; the necessary materials had to be procured; and once the modifications were complete, the unit had to be tested and returned to the client. And all in just five working days! A BEM heat exchanger consists of a bundle of fixed tubes within an outer casing. The product passes through multiple tubes in order to maximise heat transfer, while the service fluid circulates around the tubes in the outer casing. An expansion joint allows for differences in the expansion of the tubes and the casing.

The upgrade work included modifying the heat exchanger’s 20-inch header to SCH 80S specification pipework and reinforcing the nozzles. Antonio Guillermo Jara, Sales and Process Engineer at HRS Heat Exchangers, commented: “Although the actual engineering involved in this project was relatively straightforward, the extremely tight timescale created a significant challenge. “In order to accomplish it, various functions within the HRS team had to work together, across procurement, logistics, manufacturing and quality control. The team effort was incredible and ensured the project went without a hitch – in fact, we delivered the upgraded heat exchanger to the client with four hours to spare!”

The modified heat exchanger being pressure tested

www.hrs-heatexchangers.com

Antonio Guillermo Jara, Sales and Process Engineer at HRS Heat Exchangers

to attend, scan this QR code & Register

Alternatively, Register with this code 1165

Supporting a wide range of manufacturing industries from automotive, aerospace and defence to medical, printing and packaging, we design and manufacture process automation solutions focusing on improving output and productivity.

SPECIAL PURPOSE MACHINE MANUFACTURER SERVICES

• • • •

In-house design In-house manufacture Testing & commissioning Programming

C A PA B I L I T I E S • • • • • •

Assembly & Testing Process Automation Robotics & Product Handling Product Marking Manual Workstations Plasma Treatment

AUTOMOTIVE

AEROSPACE

DEFENCE

MEDICAL

HEATING

TEXTILES

PRINTING

PACKAGING

FOOD & BEVERAGE

to discuss your next automation project, please get in touch with our design team

T: 01274 308005 E: info@tfautomation.co.uk www.tfautomation.co.uk Hillam Road, Bradford, West Yorkshire BD2 1QN

mp-LM 3

Cost-efficient & durable marking

Our laser marking system mp-LM 3 is characterized by high cost efficiency as well as abrasion-resistant and durable marking. Unique features are: The laser device can mark a wide variety of different materials and is unbeatable in terms of price-performance ratio.

Product information Labeling solutions, hardware, software and accessories. The interaction of hardware, software and accessories provides real added value with our laser marking system. The high degree of automation allows users to focus on their core competences and save resources. For the customer, consistent system integration ensures optimum labeling quality as well as very high efficiency and cost-effectiveness in everyday operations.

Speak directly to the UK Technical Team Book a meeting via phone or video call here Go to Shop

Automated batch processing and marking software integration enable high output. The magazine filling aid mp-LM B enables a smooth and time-optimized labeling process due to parallel preparation of the magazine loading. The mp-LM carrier plates are used to flexibly hold various murrSystems labeling materials. They can be stacked directly in the labeling magazine. However, separator plates can also be inserted into the magazine. These allow mixed loading in one order. With the help of the mp-LM single-line adapters, individual lines of the plastic labels that have not yet been marked can be further processed in the laser marking device. No single lines remain. The UniversalMarking software used with the mp-LM 3 can also operate other labeling technologies or devices: device-independent and process-optimized, time- and cost-saving, as well as intuitive and interactive.

Minimal operating and follow-up costs The mp-LM 3 with high output requires no consumables. It is nearly service-free with low maintenance requirements.

Labeling of various materials Various materials in different thicknesses, shapes and colors for different applications can be labeled.

Permanent marketing Because the lettering is extremely abrasionresistant and UV-resistant, it is durable and long-lasting.

Very good price-performance ratio Our laser marking device impresses with low operating costs, high productivity and marking speed (up to 10,000 labels/hour).

For further information Contact the UK Sales Support Team on 0161 728 3133 or visit murr-systems.com Arrange a demonstration? Email info@murrelektronik.co.uk

Robots Contributing To Our Wellbeing Science fiction becoming a reality The world of robotics grows ever larger and more diverse as the capability and flexibility of the technology advances, opening up new areas of application. The use of robots within manufacturing industry is well established and very much taken for granted, and it is not uncommon to find robots being used within the medical device and pharmaceutical sectors. However, robotics has now reached the stage where they are not only manufacturing the medicines we rely upon, they are now also now finding their way into the operating theatre, playing a crucial role in assisting surgeons with medical interventions. This article by Stäubli’s Simon Jenkins takes a look at the latest developments and advances in the company’s medical robots.

täubli Robotics has for many years, continued to develop robots for life science applications, and today the company’s robots are recognised as setting the benchmark for hygiene and safety. Whenever accuracy is a requirement, together with factors such as low particle emissions, and easyclean surfaces, Stäubli has long led the way in these areas. Simon Jenkins explains: “Stäubli has developed a unique solution that meets a number of the constraints present in patient care. Just as in our industrial

focused solutions, the medical range of robots have been specially adapted to make them the perfect partner in patient care, addressing the specific demands within these high compliance and complex applications, whilst ensuring consistent performance, safety, and reliability.

For robots to interact with surgeons in the operating theatre, and perform the tasks demanded of them, they need to operate at the highest levels of safety. Robots within an Operating Theatre are effectively working in a collaborative manner alongside the Surgeon and other medical staff.

Today, Stäubli robots help to relieve doctors of some of the strain they are under whilst performing operations that demand their full concentration. Our robots are also contributing to the development of innovative surgical techniques.”

Stäubli robots use a unique set of modular SIL3-PLe safety functions including safe stop, safe speed, safe zone, etc. The latest TX2/CS9 systems are designed for collaborative applications with the highest levels of safety. In addition, reliable stopping and braking performance is ensured by a system embedded brake test.

Manufacturing PDATE

RoboticScope is an intuitive system which allow the surgeon to control the image field and viewing angle through a head mounted display

Medical and patient care applications also require the highest levels of cleanliness and the company’s TX2 range of robots have a smooth, white, high-quality finish with sector specific surface preparation. This means that they are capable of meeting ISO Class 2 cleanroom standards, which demands fewer than 11 particles greater than 0.3 microns and no particles greater than 1.0 microns per cubic metre. The Stericlean range of H₂O₂ compliant robots also offer protection up to IP67 level.

(Stäubli robots help to relieve doctors of some of the strain they are under whilst performing operations that demand their full concentration.)

Stäubli has been a key player in a series of collaborations and partnerships in recent years which has seen the company’s robots working alongside Doctors and Surgeons in a number of ways. Based in San Sebastian, Spain, Cyber Surgery has developed a robotic system for spinal procedures. The solution guides the surgeon, making the procedure safer, more accurate and minimally invasive. The three main benefits of this system are: a reduction in reinterventions due to the levels of accuracy provided by the robot, postoperative time in hospital is shortened because the surgery is performed in a minimally invasive way producing less damage to soft tissues and subsequent bleeding, and reduced X-ray exposure thanks to the fact that the robot provides a guide for the surgeon. The RoboticScope, developed in 2016 by BHS Technologies GmbH in Innsbruck comprises of a high-precision robot, a high-resolution 3D camera, and an innovative head-mounted display.

Using this technology, the surgeon looks directly into the operating field via a Head-Mounted-Display (HMD). The two digital micro-displays integrated within the HMD directly in front of the surgeon’s eyes, show high-resolution, real-time 3D images relayed by the dual camera lenses mounted on the robot head.

sequences of the RoboticScope. As with the entire range of the latest 6-axis robots, the enclosed structure allows for a protection class of IP65, with the wrist being IP67 compliant. With cleanroom class ISO 5 as a standard, the robot allows BHS to also save on the potential extra costs of upgrading to a cleanroom version.

The position of the robot determines the visible image, allowing the surgeon to operate in a freely selectable and completely relaxed head position. The surgeon retains control over the exact image field and viewing angle, automatically steering the robot with contact-free head movements. Using this method, the surgeon can select the viewing angle of the 8x zoom lenses and even control a sophisticated menu from a micro-display, allowing the activation and control of further functions. Some 500 surgeons around the world have now used the RoboticScope, and the device is so intuitive that more than 90 percent of users master it after just ten minutes.

Simon Jenkins concludes: “Stäubli’s unique robot portfolio, combined with decades of industry experience, and a strong customer focus make it a valued partner for many renowned life science companies around the globe. The examples illustrated in this article are but a few of the areas where our robots are making a valuable contribution to interactive patient care.”

Manufacturing PDATE

Robots at the heart of clinical interventions

Stäubli (UK) Limited Hadley Park East Hadley Telford TF1 6QJ Email: robot.uk@staubli.com

The robot technology behind the RoboticScope is a high-precision Stäubli TX2-60L robot which delivers the precise and jerk-free motion

Telephone: +44 (0)1952 671917 Web: www.staubli.com

Fluregiene 200 Protecting your surfaces for longer.

™

Low friction PTFE based coating containing BioCote® antimicrobial technology Fluregiene 200™ provides protection for hygiene conscious parts and surfaces • Excellent corrosion resistance • Low friction anti-fouling and anti-stick properties • Durable and easy to clean/wipe down • Permanently applied to metals, alloys and plastics • Built-in antimicrobial technology actively reduces microbes on the surface of the coating. • Reduces fungal growth and surfaces stay fresh longer

Easy cleaning of hygiene conscious parts

Reduces microbial growth

For more information about Fluregiene 200™ call us now on +44 01386 425755 or email info@cwst.co.uk

Permanent coating protection

Titan Enterprises Goes Live with New Website to Better Serve the Flowmeter Market

Titan Enterprises is inviting visitors to explore their dynamic new website. Designed for the evolving scientific, engineering and measurement marketplace, Titan’s new enriched content-led website gives the visitor a step-up in user experience. This next generation website has improved navigation and functionality at its core while allowing visitors to explore the full liquid flow measurement product portfolio Titan offers.

The dynamic design and new features include: •

•

Flow Meter Product and Application filters that allow users to narrow down the product portfolio by selecting flow meter operational attributes Quote Requests are now easily processed online through a new ‘cart’ functionality.

•

Concise product pages provide the user with easy access to the technical information and option to request a quote for specific flowmeter model types.

•

Rapid Response Functionality allows the site to be compatible with all browsers and mobile devices.

•

Site-wide Search tool helps users find information relating to a flow measurement device or technical aspect of interest.

Samantha Hannay, Titan’s Marketing Manager says: “The enhanced media pages give users a richer online content with press releases, case studies and technical papers.”

Samantha continues: “Valuable content is also contained in the "Guides and Tools" pages so the user is never far away from useful and pertinent information, particularly in regards to the installation of their selected flow meter device.” Visitors to Titan’s new website can stay informed with the latest flowmeter technology and industry news by signing up to their fLowdown e-newsletter. For further information on flow measurement devices to suit specific applications, please contact Titan Enterprises on +44 (0)1935 812790 or sales@flowmeters.co.uk.

Manufacturing PDATE

Created to give a user-friendly experience, the site includes many new features to enable visitors to easily navigate their way around the site, find the flow measurement products applicable to their application or process, and discover rich technicalbased content.

Turning Heads in a Rotating Industry Industrial photographer, Adrian Waine, is no stranger to the pages of Manufacturing Update. His imagery ranks amongst the best we feature. In this article we get a new perspective on what it takes to create stunning images in challenging environments – Mel Meader, Chief Operating Officer, of Carter Manufacturing, explains in this interview with editor Taylor Owens how Adrian provides the creative spark for their pictures. Is the photographer’s knowledge of your industry important?

What references do you seek before hiring a photographer?

Does the photographer’s equipment or lack of it have any consequences?

“Carter Manufacturing is a global supplier of precision bearings and tooling to aerospace, medical, nuclear and defence. We require exceptional images to support our business and make it stand out across all the markets in which we are active. Having used various photographers in the past, we have a good idea of what we need in a photographer to achieve our desired images. Experience in all the sectors in which we are involved is not realistic but having knowledge of some plus the ability to adapt those to others is the first essential.”

“We discovered Adrian Waine through his images being credited in an associates website. For us, the work speaks for itself and having found these images we started to dig a little deeper. Once satisfied with the imagery, we set about talking with Adrian informally to get a feel for him and how he approaches each commission. His wider industry expertise and experience quickly shone through and gave us the confidence we were seeking.”

“The right equipment is necessary, especially lighting. We strive to create original images to capture the imagination of our target audience. Ambient light alone is very limiting in this respect. With the equipment must come knowledge in how to use it for maximum creative effect. We discuss a shot list in advance which defines who needs to obtain what. Adrian supplies all photography and lighting equipment required to capture a shot. He also brings a time-served assistant with him and suggests must-haves in terms of relevant props. This makes the photography process much easier on the day as everything is to hand when needed.” When the photographs are completed do you feel that the investment in time and money are worthy of the results? “Without a doubt. We have had several uses from the imagery and expect more. They are being used in our website and have been used in exhibition stands, within our social media and marketing campaigns. The key to getting the most out of the time hinges on the advance preparation. The magical creative flair, if you like, is left to Adrian.”

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our industry forward we need to show our workplaces for the centres of technological excellence that they are. Adrian’s images come together to tell that story. www.carterbearings.co.uk Is organising a photographic shoot in a working factory disruptive? “I know it sounds repetitive, but again preparation is key when commissioning a professional photographer like Adrian. Disruption is often minimal when you append time building a shot list, prop portfolio and select the people involved in advance. Adrian adapts where he can and will always adjust or generate an additional shot outside of the plan if he can and so maximise the useable shots taken on the day.”

Modern cameras and high-end phone cameras, pack a lot of punch these days, are you not tempted to try taking your own pictures?

Mel Meader, Chief Operating Officer, Carter Manufacturing Limited

“You cannot capture the images of this quality using a phone or personal camera. Attention to detail comes from experience and Adrian’s speaks for itself. Lighting, camera angles and feel cannot be re-created without using a time served photographer. Owning an oil painting set doesn’t make you an artist! Working at the forefront of emerging technologies you need to create the right feel when drawing in customers. Adrian achieves this well and we believe that it is well received by our customers, ‘a homemade shot’ will not do.”

mel@carterbearings.co.uk

Is building a long-term relationship with a photography important? We began working with Adrian in 2020, and have already completed three shoots with him, with more in the pipeline. Adrian seems to keep well on top of trends. We see our future relationship with Adrian being a constant to keep our imagery fresh, current and eye-catching in an ever changing world. Does photography help the business attract new talent? Carter Manufacturing is a pioneering company and to inspire and attract a new generation of engineers to propel

+44 1865 821 720 Mob 07859 879040

www.photographyforindustry.com Photography : Adrian Waine Tel 0151 356 3855 adrian@photographyforindustry.com Adrian was formerly staff photographer with Saudi ARAMCO and was regularly commissioned within the oil processing facilities of Saudi Arabia.

Vapour degreasing cycle using hermetically sealed equipment ProSolv®5408e is a high-performance solvent cleaner used for sustainable and future proof vapour degreasing. Soft on the environment and safe for users, it offers improved cleaning at lower costs. Low boiling point, economical with energy with low solvent losses and faster production. Innovation driven by legislation Vapour degreasing, with or with-out ultrasonics, is the oldest, simplest and most effective solvent degreasing and metal cleaning process used today. It has, until recently, been subject to little change since it was first invented in the early part of the last century. In the UK, Europe, United States and other advanced industrialized economies increasingly stringent legislation to control emissions of VOCs, Solvents with a high Global Warming Potential (GWP), or a high Ozone Depletion Potential (ODP), and those compounds associated with human health concerns has led to Envirotech Europe manufacturing new formulations for precision cleaning solvents with low or near zero potential.

Manufacturing PDATE

Halogenated hydrocarbons are the solvents of choice for vapour degreasing and cleaning. The process is essentially simple. A tank with a sump to contain the solvent, heaters at the base and condensation coils around the top section to control the height of the vapour is all that is needed. When heated in the sump halogenated solvents produce, in most cases, a saturated vapour between 3 and 4 times heavier than air at a temperature greater than the ambient temperature of the parts to be cleaned.

ProSolv®5408e 23kg can.

This allows the solvent vapour to condense on the surface of the parts. The condensate dissolves the contaminants such as oil, greases, flux, and soils returning the used solvent into the sump of the machine for recycling into vapour which continuously condenses onto the parts until they have achieved vapour temperature when, with no further condensation, the process is complete. Parts removed from the cleaning machines are very clean, warm and dry. The most common halogenated solvents, in use for commercial purposes, are non-flammable so present no risk in this process. Perchloroethylene, used mainly for dry cleaning, methylene chloride previously used widely in paint strippers, 1,1,1- trichloroethane and trichloroethylene used for vapour degreasing were the original materials used based on chlorine chemistry. However continuing concern about the environmental impact and danger to operators by exposure to chlorine-based solvents, especially trichloroethylene, has led to a continuing search for safer alternatives, such as ProSolv®5408e, a trans-1,2-Dichloroethylene based solvent mixture that is non-flammable. The ProSolv®5408e vapour degreasing process gives the highest levels of economical cleaning with minimum energy

usage, low footprint on the factory floor, safety for the operator, and high production rates with low solvent usage or environmental impact. With the new generation of sealed cleaning machines the future of vapour degreasing as the process of choice is assured.

FURTHER INFORMATION Please visit our website for information about other uses and applications for ProSolv®5408e. For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide. Video animation of Solvac hermetically sealed equipment by kind permission of CC Hydrosonics Ltd.

Supplied and supported by

www.envirotech-europe.com

Worldwide Fruit Automate Quality at Scale with AI OAL is proud to announce its latest project with Worldwide Fruit to stop packaging errors with artificial intelligence and automation. Worldwide Fruit has scaled and improved its quality control processes, resulting in happier customers and reduced operational risk. Automation has helped find and prevent “hard-to-spot errors” whilst reducing the time it takes to complete quality control checks. They have also removed substantial paperwork from the business helping meet and surpass sustainability goals.

reviously manual human checks of product labels, date code and country of origin were undertaken, but these methods are susceptible to human error, especially in a high-complexity business like Worldwide Fruit. Their complex operations handle thousands of different product, grower, and packaging combinations. For one category like apples, there are many varieties of apples from different countries with different packaging and promotion requirements from each retailer.

After a review of suppliers, Worldwide Fruit chose to work with OAL because of recommendations and previous experience implementing the OAL system. Furthermore, they wanted to work with a business that could integrate with their existing ERP system, which OAL could demonstrate. The priority was implementing an “online” label and verification system across its packaging lines to accelerate its digital transformation. Online meaning, every product is verified as opposed to “offline” where a sample is verified. Fran McNally, Quality Manager at Worldwide Fruit described the project: “The team at OAL are easy to work with, working together we have implemented a robust automated label and date code verification system. By introducing cutting edge artificial intelligence technology

we’ve futureproofed our packaging lines, enabling further automation. Crucially we’ve been able to customise the system to meet our unique requirements. The 247 support is quick, friendly, and efficient!” The OAL solution has a number of elements to automate the process. A digital master product database was created containing all critical SKU information. OAL Line Terminals were installed on every line for operators to start and finish jobs and conduct quality checks related to the job. This includes online cameras to scan and verify packaging to ensure the right packaging is applied to the product. Each online printer was connected to the OAL system. The OAL system controls the printer and tells it the date code to print based on the date code rules in the master product database.The offline print room printers were also under the control of the OAL system to ensure offline printed labels were also correct.

Finally, the site chose to add an extra layer of assurance with APRIL Eye date code verification. APRIL Eye gives the OAL system the functionality to read back and verify printed date codes in an image. This ensures the right date code is applied, it’s legible and in the right location. At Worldwide Fruit, as part of start-up, interval and end-of-run checks the operator takes a picture of a finished pack with the OAL line terminal hand scanner. The system checks it’s correct and legible against the current job. Finally, every check, scan and data point is recorded providing a complete digital audit trail to ensure BRC and retailer code of practice compliance.

www.oalgroup.com

Manufacturing PDATE

For a production run, Worldwide Fruit must ensure the right product (apple), is in the right packaging with the right date code and country of origin. Any mistake in the process could result in a product recall and a fine from retailers. To address these challenges Worldwide Fruit turned to automation.

March 2022

ENGINEERING PDATE

Snap-on’s Level 5™ asset management system is network ready As engineering managers come under pressure to meet demanding schedules, often with fewer skilled hands and tighter budgets, the benefits of professional tool storage and management become stronger than ever.

nap-on Industrial’s Level 5™ automated total asset management system brings order to any workplace, enabling engineers and technicians to know exactly where to find every tool they need, when they need it, saving time and easing stress. How useful would it be if all valuable tools could be tracked from one central point? Snap-on’s Level 5™ system makes that possible. It provides complete reports on everything

managers or supervisors need to keep an eye on. And then there’s FOD. The threat of foreign object damage is a real and present danger in many engineering workplaces. Using Snap-on Level 5™ minimises the risk of human error, as automated tool control constantly tracks every tool and detects which tools have been removed or returned, ensuring greater protection against FOD.

Manufacturing PDATE

Engineered to track individual tools by user, without bar codes, scanners, RFID tags or other add-ons, the system works at the speed its users demand. Other systems require additional steps to scan or log activity. The Snapon system does this automatically so users save time and don’t have to depend on other steps to ensure accurate results. Snap-on’s Level 5™ ATC boxes are network ready, using either Ethernet or wireless connection. That enables users to review activity at all Level 5 boxes in their location from one central computer, avoiding the time consuming need to inspect each box.

Major benefits of the system include: • No individual tool scanning required; • No RFID tags to install or replace; • No limitations on tool size: from ¼” screwdriver bit upwards; • Intuitive interface, with an easy to use touchscreen • Audible voice announcement of tool removal and replacement • Automatic locking for maximum security • Errors announced and displayed to indicate incorrect tool position or advise when a drawer is not closed. Says Richard Packham, Director UK & Europe for Snap-on Industrial: “Snapon’s automated system takes asset management to an entirely new level. The ability to monitor several boxes from one central computer offers a huge advantage to engineering managers.” For technical details visit: www.snaponlevel5.com call (01536) 413904 or e-mail: ukindustrialmarketing@snapon.com

Since all of MPW Precision’s clients require ISO 9001 and other quality assurance certifications, an important functionality that Paul required was end-to-end traceability. Being located over three manufacturing sites and two home offices, it was also important that the software be web-based and able to run on off-the-shelf PCs and tablets. A final determining factor was affordability. After trialling several MRP systems, Paul demoed MRPeasy and felt it ticked all the boxes and seemed easy not just in name but also for day-to-day use and crucially – to implement.

Up and running in one month Having prior experience with implementing manufacturing software, Paul decided to go at it himself. “I had a target to install MRPeasy and become ISO 9001 approved within 6 months,” he says. Using the wealth of resources on MRPeasy’s website he got the system up and running in just about 4 weeks.

Burton-on-Trent based precision engineers MPW Precision reached a six-month traceability goal in just four weeks, earning the ISO 9001 without a single non-conformance.

Workflow efficiency raised by 70% Since MPW Precision opted for a day-one implementation, there were no metrics on how MRPeasy affected efficiency after going live. However, comparing with the MRP solution that Paul and Maurice had previously used, Priority Software, they can now do things like taking an order and getting it to the shopfloor in around 25% of the time. “There was approval and other stages involved and we had 40 employees instead of 8 but all-in-all, it’s around 70% more efficient.” says Watson.

Today, MPW Precision uses MRPeasy for pretty much everything, except for some ISO-specific QC processes, and benefits from having business-critical information all in one place and accessible from the shop floor, office, or any internet-enabled external location. The owners have also been praised by their customers for the speed at which the system makes About MPW Precision documentation available to them. Meanwhile, MPW Precision was founded in December 2020 by father and son the seamless QuickBooks integration ensures entrepreneurs Maurice and Paul Watson, who between them have the accounts are well taken care of. over 60 years of combined experience in precision manufacturing. The company specialises in producing high-precision quality engineered MRPeasy is a cloud-based ERP/MRP system for small manufacturers and distributors. components for use in larger fabrications and power generation. For more information and a free trial, visit A lot of prior experience with MRP systems www.mrpeasy.com With years of previous experience leading a manufacturing company, Paul knew that complex manufacturing needs a capable MRP system for efficient and well-organised operation.

Manufacturing PDATE

MPW Precision cuts a short path to success with day-one MRP system implementation

“After 6 months of using MRPeasy, SGS (an industry-leading certification company) came in to undertake the certification audit and we passed without a single non-conformance. On the report, SGS also commented on how good MRPeasy was with traceability”, Paul explained.